8 best mechanical worm wheels
Mechanical worm wheels, often referred to as worm gears or worm wheel gears, are a type of gear system used in power transmission applications to achieve high gear reduction ratios and provide smooth and precise motion control. These gears are commonly used in various industrial and scientific settings. Here are some key characteristics and applications of mechanical worm wheels:
Working Principle: Worm wheels consist of a threaded, helical gear (the worm) and a toothed wheel (the worm wheel or gear). The worm is typically the driving component, and when it rotates, it engages with the worm wheel's teeth, transferring motion and power.
High Gear Reduction: One of the primary advantages of worm wheels is their ability to achieve high gear reduction ratios with a single stage. This means that for every rotation of the worm, the worm wheel rotates a significantly smaller fraction of a full revolution. This feature is valuable in applications where precise control and slow, high-torque output are required.
Efficiency: Worm gear systems are known for their high mechanical advantage, but they are less efficient than some other gear types. They typically have lower efficiency due to sliding contact between the worm and worm wheel teeth, resulting in heat generation and energy loss. Lubrication and proper design can help improve efficiency.
Self-Locking: One key characteristic of worm gear systems is their self-locking property. When the worm is not turning, it prevents the worm wheel from rotating backward, which can be advantageous in applications where the load needs to be held in position without the need for additional brakes or locking mechanisms.
Applications: Worm wheels are used in a wide range of industrial and scientific applications, including:
- Conveyor systems: Worm gears are used to control the movement of materials on conveyor belts.
- Lifting and hoisting equipment: They are commonly found in cranes and winches for heavy lifting.
- Automotive steering systems: Worm gears can be used in steering mechanisms for precise control.
- Valve actuators: Worm gears are employed to control the opening and closing of valves in various industries.
- Robotics: Worm gears are used in robot joints and actuators for precise and controlled motion.
- Printing and packaging machinery: They are used in printing presses and packaging equipment for precise registration and control.
Materials and Lubrication: Worm wheels are typically made from materials like bronze, steel, or other alloys to ensure durability and wear resistance. Lubrication is essential to reduce friction and wear, ensuring smooth operation and prolonging the life of the gears.
Maintenance: Regular inspection and maintenance are necessary to ensure the longevity and proper functioning of worm gear systems. This includes checking for wear, monitoring lubrication, and replacing worn components when needed.
In summary, mechanical worm wheels are a type of gear system known for their high gear reduction ratios, self-locking property, and applications requiring precise motion control and high torque.They play a crucial role in power transmission products and are widely used in industrial and scientific equipment.
Below you can find our editor's choice of the best mechanical worm wheels on the marketProduct description
Specifications:
Material: Brass
Color: Yellow
Brand name: CNBTR
Weight: 58g
Brass Worm Wheel:
Modulus:0.5
Teeth: 60
Teeth Dia: 31.2MM
Height: 12MM/0.47 Inch
Outer Diameter: 31MM/1.22 Inch
Hole Diameter: 6MM/0.24Inch
Step Size: 20x7MM/0.79x0.27 Inch ( Dia x H)
Overall Size: 12x31x6MM/0.47x1.22x0.24 Inch( H x OD x ID)
Weight: 46g
Brass Worn Gear Shaft:
Modulus:0.5
Height: 20MM/0.79 Inch
Outer Diameter: 11.7MM/0.46 Inch
Inner Diameter: 6MM/0.24 Inch
Size: 20x11.7x6MM/0.79x0.46x0.24 inch( H x OD x ID)
Weight: 12g
Features:
1.Set include one 0.5 modulus 6MM Hole Dia brass worm gear shaft and one 60 teeth brass worm gear wheel.
2.The transmission structure of worm shaft is simple, compact, small volume and light weight.
3.Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
4.High quality material selection, carefully processing create high quality product.
5.Made of brass, long time service.
Package Content:
1 x Brass Worm Gear Shaft
1 x Brass Worm Wheel
2 x Screws
The unique MPN label on each inner package, which confirm it passed the quality
inspection and it is genuine item sold from our shop. Please offer it to us
- Set include one 0.5 modulus 6MM Hole Dia brass worm gear shaft and one 60 teeth brass worm gear wheel.
- The transmission structure of worm shaft is simple, compact, small volume and light weight.
- Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
- High quality material selection, carefully processing create high quality product.
- Made of brass, long time service.
- Set include one 0.5 modulus 5MM Hole Dia brass worm gear shaft and one 40 teeth brass worm gear wheel.
- The transmission structure of worm shaft is simple, compact, small volume and light weight.
- Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
- High quality material selection, carefully processing create high quality product.
- Made of brass, long time service.
User questions & answers
Question: | Hi there, how much shear load can the teeth handle? Thanks |
Answer: | They're made of brass. The shear strength of brass is about 32000 psi. This is about the same as aluminum 6061-t6, less than half that of 303 stainless steel, and about three times that of nylon or acetal. In practice with these small shafts, the set screws slip way before the teeth shear. Pinning them would be tricky. Brass worm/wheel sets are generally hard to find and expensive. Last year these were much more expensive elsewhere. The 60 tooth version makes a nice one degree indexer. |
Product features
Specifications
Material: Brass
Modulus:0.5
Reduction Ratio: 1:40
Brand name: CNBTR
Weight: 28g
Worm Gear Wheel
Teeth:40
Teeth Dia: 21.2MM
Height: 12MM/0.47 Inch
Outer Diameter: 21MM/0.82 Inch
Hole Diameter: 5MM/0.2 Inch
Step Size: 15x7MM/0.59x0.27 Inch (Dia x H)
Overall Size: 12x21x5MM/0.47x0.82x0.2Inch(H x OD x ID)
Worm Gear Shaft
Height: 20MM/0.79 Inch
Outer Diameter: 9.7MM/0.38 Inch
Inner Diameter: 5MM/0.2 Inch
Size: 20x9.7x5MM/0.79x0.38x0.2 Inch(H x OD x ID)
Package Content
1 x Brass Worm Gear Shaft
1 x Brass Worm Gear Wheel
2 x Screws
Product description
Specifications:
Material: Brass
Color: Yellow
Brand name: CNBTR
Weight: 55g
Brass Worm Gear Shaft:
Modulus:0.5
Height: 20MM/0.79 Inch
Outer Diameter: 9.7MM/0.38 Inch
Inner Diameter: 4MM/0.16 Inch
Size: 20x9.7x4MM/0.79x0.38x0.16 Inch( H x OD x ID)
Weight: 9g
Brass Worm Gear Wheel:
Modulus:0.5
Teeth: 60
Teeth Dia: 31.2MM
Height: 12MM/0.47 Inch
Outer Diameter: 31MM/1.22 Inch
Hole Diameter: 6MM/0.24Inch
Step Size: 20x7MM/0.79x0.27 Inch ( Dia x H)
Overall Size: 12x31x6MM/0.47x1.22x0.24 Inch( H x OD x ID)
Weight: 46g
Features:
1.Set include one 0.5 modulus 3.17MM Hole Dia brass worm gear shaft and one 60 teeth brass worm gear wheel.
2.The transmission structure of worm shaft is simple, compact, small volume and light weight.
3.Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
4.High quality material selection, carefully processing create high quality product.
5.Made of brass, long time service.
Package Content:
1 x Brass Worm Gear Shaft
1 x Brass Worm Wheel
2 x Screws
The unique MPN label on each inner package, which confirm it passed the quality
inspection and it is genuine item sold from our shop. Please offer it to us
- Set include one 0.5 modulus 4MM Hole Dia brass worm gear shaft and one 60 teeth brass worm gear wheel.
- The transmission structure of worm shaft is simple, compact, small volume and light weight.
- Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
- High quality material selection, carefully processing create high quality product.
- Made of brass, long time service.
Product description
Features:
1.Each qualify checked item with a unique Manufacturing Part Number label on the inner package to confirm if it is the authentic item sold from our store.
2.When you have any problems about your item, please send us the MPN label information first.
3.Made of brass, long time service.
4.The transmission structure of worm shaft gear wheel is simple, compact, small volume and light weight.
5.Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
Specifications:
Material: Brass
Modulus: 0.5
Reduction Ratio: 1:30
Brand name: Mxfans
Weight: 22g
Worm Gear Wheel:
Teeth:30
Teeth Dia:16.2MM
Height:12MM/0.47 Inch
Outer Diameter:16MM/0.63 Inch
Hole Diameter:4MM/0.16 Inch
Step Size:12x7MM/0.47x0.27 Inch ( Dia x H)
Overall Size:12x16x4MM/0.47x0.63x0.12 Inch( H x OD x ID)
Worm Gear Shaft:
Height:20MM/0.79 Inch
Outer Diameter:9.7MM/0.38 Inch
Inner Diameter:4MM/0.16 Inch
Size:20x9.7x4MM/0.79x0.38x0.16 Inch( H x OD x ID)
Package include:
1 x Brass Worm Wheel
1 x Brass Worm Gear Shaft
2 x Screws
- Made of brass, long time service.
- Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
- The transmission structure of worm shaft gear wheel is simple, compact, small volume and light weight.
Product description
Copper worm:
Worm module 0.5
Outside diameter 7 MM
Inner hole :3 (with 3 mm motor shaft fitting)
The length : 12 mm
Gear:
Modulus : 0.5
Number of teeth:20
The outside diameter :11.4 MM
The total thickness :12 MM
thickness :6 MM
circular truncated cone diameter :8 MM have a M3 top silk
Worm and worm gear Coincide distance from the center distance is 8 mm
Packaging
1pairs x 0.5 Modulus Small Reduction Ratio of 1:10 Motor Output Copper Worm Wheel Gear For DIY
- Material:Brass
- Use For :3D printer
- Number of teeth:20
- Worm and worm gear Coincide distance from the center distance is 8 mm
- 1pairs x 0.5 Modulus Small Reduction Ratio of 1:10 Motor Output Copper Worm Wheel Gear For DIY
Product description
Specifications:
Material: Brass
Color: Yellow
Brand name: CNBTR
Modulus: 0.5
Weight: 16g
Size of worm wheel:
Teeth:20
Teeth Dia :11.2mm
Height: 12mm/0.47inch
Outer Diameter: 11mm/0.43inch
Hole Diameter: 4mm/0.16inch
Step Size: 9x7mm/0.35x0.27inch ( Dia x H)
Overall Size: 12x11x4mm/0.47x0.39x0.12inch( H x OD x ID)
Size of worm gear shaft:
Height: 20mm/0.79inch
Outer Diameter :9.8mm/0.39inch
Inner Diameter :3.17mm/0.12inch
Size: 20x9.8x3.17mm/0.79x0.39x0.12inch( H x OD x ID)
Features:
1.Include one 0.5 modulus brass worm gear shaft and one 20 teeth brass worm gear wheel.
2.The transmission structure of worm shaft is simple, compact, small volume and light weight.
3.Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
4.High quality material selection, carefully processing create high quality product.
5.Made of brass, long time service.
Package include:
1 x worm wheel
1 x worm gear shaft
2 x screws
The unique MPN label on each inner package, which confirm it passed the quality
inspection and it is genuine item sold from our shop. Please offer it to us
when you need assistance.
- Include one 0.5 modulus brass worm gear shaft and one 20 teeth brass worm gear wheel.
- The transmission structure of worm shaft is simple, compact, small volume and light weight.
- Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
- High quality material selection, carefully processing create high quality product.
- Made of brass, long time service.
Product description
Specifications:
Material: Brass
Color: Yellow
Brand name: CNBTR
Modulus: 0.5
Weight: 15g
Size of worm wheel:
Teeth: 20
Teeth Dia: 11.2MM
Height: 12MM/0.47 Inch
Outer Diameter: 11MM/0.43 Inch
Hole Diameter: 4MM/0.16 Inch
Step Size: 9x7MM/0.35x0.27 Inch ( Dia x H)
Overall Size: 12x11x4MM/0.47x0.39x0.12 Inch( H x OD x ID)
Size of worm gear shaft:
Height: 20MM/0.79 Inch
Outer Diameter: 9.7MM/0.38 Inch
Inner Diameter: 5MM/0.2 Inch
Size: 20x9.7x5MM/0.79x0.38x0.2 Inch( H x OD x ID)
Features:
1.Set include one 0.5 modulus 5MM Hole Dia brass worm gear shaft and one 20 teeth brass worm gear wheel.
2.The transmission structure of worm shaft is simple, compact, small volume and light weight.
3.Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
4.High quality material selection, carefully processing create high quality product.
5.Made of brass, long time service.
Package Content:
1 x Brass Worm Gear Shaft
1 x Brass Worm Wheel
2 x Screws
The unique MPN label on each inner package, which confirm it passed the quality
inspection and it is genuine item sold from our shop. Please offer it to us.
- Set include one 0.5 modulus 5MM Hole Dia brass worm gear shaft and one 20 teeth brass worm gear wheel.
- The transmission structure of worm shaft is simple, compact, small volume and light weight.
- Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
- High quality material selection, carefully processing create high quality product.
- Made of brass, long time service.
User questions & answers
Question: | What is the Actual gear ratio of this product |
Answer: | The 20 tooth version is a 20:1 ratio. For one turn of the worm you'll turn the pinion one tooth. So a 40 tooth pinion will give you a 40:1 ratio. |
Question: | What is the correct distance between the axis of the worm and the worm gear for proper mesh |
Answer: | I found that 10 mm separation distance was a good fit. My initial calculations set it at 10.5, but this produced too much binding. Definitely not an expert, but this is what I found to be true. |
Product description
Specifications:
Material: Brass
Brand name: CNBTR
Reduction Ratio: 1:50
Modulus: 0.5
Gear Wheel Teeth:50
Gear Wheel Teeth Dia: 26.2mm
Gear Wheel Step Size: 20x7mm/0.79x0.28inch(Dia x H)
Wheel Size: 12x26x6mm/0.47x1.02x0.24inch( H x OD x ID)
Shaft Size: 20x11.7x6mm/0.79x0.46x0.24inch( H x OD x ID)
Weight: 47g
Features:
1.Include one 0.5 modulus brass worm gear shaft and one 50 teeth brass worm gear wheel.
2.The transmission structure of worm shaft is simple, compact, small volume and light weight.
3.Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
4.High quality material selection, carefully processing create high quality product.
5.Made of brass, long time service.
Package Content:
1 x Brass Worm Gear Shaft
1 x Brass Worm Wheel
2 x Screws
The unique MPN label on each inner package, which confirm it passed the quality
inspection and it is genuine item sold from our shop. Please offer it to us
when you need assistance.
- Include one 0.5 modulus brass worm gear shaft and one 50 teeth brass worm gear wheel.
- The transmission structure of worm shaft is simple, compact, small volume and light weight.
- Worm Shaft Z1=1, turn a round of worm gear teeth, can get a large transmission ratio, generally in the power transmission, the transmission ratio I=10-80, like big transmission ratio, if use with gear transmission, will need to take the multi-stage transmission.
- High quality material selection, carefully processing create high quality product.
- Made of brass, long time service.
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